Driveshaft won't reach diff after diff swap

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thehackmechanic
Posts: 62
Joined: Tue Jun 28, 2011 11:52 am
Location: United States

Driveshaft won't reach diff after diff swap

Post by thehackmechanic »

I just swapped the 3.07 diff out of my Euro '79. The car no longer has its close-ratio dogleg gearbox; it has a standard Getrag 265 overdrive box. The combination of the OD and the 3.07 gave me about 2800 rpm at 80 mph on the highway, but to the detriment of acceleration. I had a 3.45 sideloader from a 2800CS I'd parted out 30 years ago that I installed in order to get some acceleration back. The axle flanges aren't threaded, so I had to use longer Allen head bolts and put nuts on them, but other than that it went right in.

But when I tried to mate up the driveshaft, there's a good-size gap, maybe 3/8" to 1/2", between the back of the driveshaft and the differential input flange.

All of the diff bolts mounting bolts are still loose, and I banged it as far forward as it'll go with a sledge and a block of wood, but it made no difference.

I thought all sideloader diffs were the same size.

I suppose it's possible that it was like this before, but gap was made up by flex in the giubo.

Should I pull the driveshaft and loosen the big collar nut so the two halves can slide?

--Rob
Author of eight books available on Amazon or at www.robsiegel.com

1979 Euro 635CSi
1972 2002tii, 1973 2002
1973 3.0CSi
1972 Bavaria
1999 Z3M Coupe, 1999 Z3
1974 Lotus Europa TCS
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thehackmechanic
Posts: 62
Joined: Tue Jun 28, 2011 11:52 am
Location: United States

Re: Driveshaft won't reach diff after diff swap

Post by thehackmechanic »

Never mind. Loosened the collar nut. Worked like a charm.
Author of eight books available on Amazon or at www.robsiegel.com

1979 Euro 635CSi
1972 2002tii, 1973 2002
1973 3.0CSi
1972 Bavaria
1999 Z3M Coupe, 1999 Z3
1974 Lotus Europa TCS
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Brucey
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6 Series Guru
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Joined: Fri Apr 09, 2004 7:17 am
Location: Cambridge, UK

Re: Driveshaft won't reach diff after diff swap

Post by Brucey »

thehackmechanic wrote: Sat Mar 03, 2018 5:57 pm Never mind. Loosened the collar nut. Worked like a charm.
-that is what it is there for..... :wink:

cheers
~~~~~~~~~~~~Brucey~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
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