M88 Timing Chain Replacement (without removing the head) Finally starting.....
I took the format for this post from Daniel Leahy and hope to add to it my finds and troubles...
Original post -
viewtopic.php?f=11&t=155&p=981&hilit=Ti ... ement#p981
The main parts to replace
I've had the M635 for 5 years and have been scared to drive it because of the lack of timing chain guide history.
I My 1985 M635cs is the B35 version. It had 130K+ miles on all original parts (??). I also decided to replace all the coolant hoses as part of this job since they?d be accessible.
I am
not changing to a dual chain setup, I know I know...
Parts Used
11 14 1 726 731 ? Timing cover gasket left
11 14 1 726 733 ? Timing cover gasket right
11 14 1 715 100 ? Main seal in timing cover
11 14 1 315 085 ? Oil pan gasket
12 11 1 252 257 ? 2 ea. O-rings for sealing cam sprocket covers
11 14 1 271 415 ? O-ring, rotor shaft
11 23 1 308 128 ? Hub nut
After market hardened hub from BenGerman on Mye28
? Lower timing chain sprocket
11 31 1 308 550 ? Upper chain guide
? Timing chain
11 31 1 309 945 ? Main chain tensioner rail
11 31 1 317 335 ? Upper chain tensioner rail
11 11 1 308 657 ? Main tensioner rail pin
07 11 9 906 328 ? 2ea. O-ring, main chain tensioner
11 31 1 304 257 ? Idler shaft o-ring
11 31 1 307 408 ? Upper tensioner shaft o-ring
11 31 1 307 782 ? Chain tensioner kit (piston, cylinder, spring)
11 31 1 305 070 ? 2ea. Folding washer for cam sprockets
11 51 1 256 654 ? water pump gasket
11 31 1 308 495 ? Timing chain guide
11 12 1 312 173 ? 3ea. Cam cover gaskets, internal
11 12 1 312 172 ? Cam cover gasket, perimeter
Also doing: (while I'm in there)
- Exhaust header
- full Exhaust
- Drive shaft bearing
- Shocks / struts
- gas tank cleaning, fuel pumps, fuel lines
- Maybe clutch...??? IDK I have it not sure I want to tackle it now.
Tools rented from Greg... Thanks Greg..
Torque multiplier, hub holder and socket....
Initial Disassembly
There is no room to work on this engine. All the parts around the front of the engine had to come off to provide access to the timing chain area and room to work. This is the easy stuff. The only hard part was keeping track of all the nuts and bolts.
I started by removing the hood. I have a 2 post lift in my garage so.. makes life a little easier
1. Removed the fan. Reverse thread, 1?? open end wrench. Had someone squeeze the belts while I smacked the wrench with a hammer.
2. Removed the radiator and fan shroud. I couldn?t find any coolant drain on the M6. Instead, I yanked hoses and let the stuff run all over and make a big mess.
3. Removed the fan belts.
4. Removed the air box, airflow meter, intake assembly (basically everything upstream from the throttle bodies) Left the throttle bodies in place.
5. Disconnected the battery and removed the alternator.
6. Unbolted the power steering pump from the bracket that holds it (and the alternator) to the block, then removed the bracket. Used a bungee cord to hold the pump up and out of the way.
7. Removed the distributor cap and ignition wires.
8. Removed the distributor rotor and the round casting behind it (3 bolts).
9. Removed the crank sensor and bracket that?s bolted to the timing cover, passenger side.
(side Note)
10. Removed the pulley on the end of the water pump and then the pump.
11. Removed the pulley from the end of the crankshaft and the harmonic balancer.
12. Removed the Intake and horns from the M88 gives you more room...
Here's Where I'm at...
Not sure what this is.. Maybe JB weld??... on the front cover... that will need to come off...
Initial Cleanup (lots of it)
Working to clean up as much as I can of the front of the engine.