My Jagermeister replica Race Car Project
Moderators: GRNSHRK, ron, bfons
Fantastic job with amazing fabrication skills.
Keep us posted
Cheers
Addam
Keep us posted
Cheers
Addam
_________________________
77 E3 3.0SI
77 E24 633CSi
78 E23 728i
79 E24 633CSi
80 E24 635CSi
82 E24 635csi Race Car Build (Schnitzer Replica) viewtopic.php?t=21792
82 E28 JPS (1 of 2 Ever Built)
85 E30 JPS
77 E3 3.0SI
77 E24 633CSi
78 E23 728i
79 E24 633CSi
80 E24 635CSi
82 E24 635csi Race Car Build (Schnitzer Replica) viewtopic.php?t=21792
82 E28 JPS (1 of 2 Ever Built)
85 E30 JPS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
Jagermeister Replica Project
Starting with the roll cage
- Attachments
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- Ipad Pictures 540.JPG (57.86 KiB) Viewed 14635 times
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- Ipad Pictures 505.JPG (48.17 KiB) Viewed 14638 times
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- Ipad Pictures 518.JPG (76.04 KiB) Viewed 14638 times
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- Ipad Pictures 513.JPG (59.28 KiB) Viewed 14638 times
Last edited by peterpilot on Sun Jul 05, 2015 8:51 pm, edited 2 times in total.
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
Jagermeister Replica Project
More roll cage and other bracing
- Attachments
-
- Ipad Pictures 542.JPG (61.55 KiB) Viewed 14633 times
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- Ipad Pictures 544.JPG (50.88 KiB) Viewed 14633 times
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- Ipad Pictures 537.JPG (71.63 KiB) Viewed 14633 times
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- Ipad Pictures 539.JPG (42.01 KiB) Viewed 14633 times
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
Roll cage cont.
- Attachments
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- Ipad Pictures 532.JPG (49.4 KiB) Viewed 14630 times
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- Ipad Pictures 533.JPG (47.35 KiB) Viewed 14630 times
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- Beefed up Seat mountings
- Ipad Pictures 548.JPG (36.4 KiB) Viewed 14630 times
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- 6 Point Harness floor anchors
- Ipad Pictures 549.JPG (51.64 KiB) Viewed 14630 times
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
Time to start with the suspension.
Note that the rear end is entirely e28 based series 2 E24 and the front is a combination of the two. Series 1 cross member and steering but the struts are series two, so the steering arms on the bottom of the struts had to be extended to match the series 1 steering and idler arms.
Note that the rear end is entirely e28 based series 2 E24 and the front is a combination of the two. Series 1 cross member and steering but the struts are series two, so the steering arms on the bottom of the struts had to be extended to match the series 1 steering and idler arms.
- Attachments
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- Front modified lower control arms. Notice the rearward anti-roll bar is the way Ive gone and picked up an X3 roll bar to do the job,
- IMG_0919.jpg (80.98 KiB) Viewed 14675 times
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- Rear modified trailing arm.
- IMG_0899.jpg (73 KiB) Viewed 14675 times
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- Rear subframe modified bushes.
- Ipad Pictures 558.JPG (57.18 KiB) Viewed 14675 times
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- Modified front cross member
- Ipad Pictures 560.JPG (47.73 KiB) Viewed 14675 times
Last edited by peterpilot on Sun Jul 12, 2015 8:20 pm, edited 4 times in total.
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
More suspension mods
- Attachments
-
- Rubber bushes replaced with smaller diameter polyurethane bushes
- IMG_0956.jpg (65.78 KiB) Viewed 14673 times
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- Ipad Pictures 558.JPG (57.18 KiB) Viewed 14673 times
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- front cross member mods
- Ipad Pictures 562.JPG (59.78 KiB) Viewed 14673 times
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- .....more front cross member mods
- Ipad Pictures 563.JPG (63.19 KiB) Viewed 14673 times
Last edited by peterpilot on Sun Jul 12, 2015 7:58 pm, edited 1 time in total.
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
Using an old side loader diff on the series 2 rear sub frame
- Attachments
-
- Ipad Pictures 581.JPG (71.5 KiB) Viewed 14671 times
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- Ipad Pictures 554.JPG (70.48 KiB) Viewed 14671 times
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- Ipad Pictures 555.JPG (43.9 KiB) Viewed 14671 times
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- Rear Adjustment for rear camber and toe-in,
- Ipad Pictures 575.JPG (63.93 KiB) Viewed 14671 times
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
Repaired extensively cracked Dash
- Attachments
-
- IMG_1083.jpg (61.23 KiB) Viewed 14670 times
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- IMG_1086.jpg (68.39 KiB) Viewed 14670 times
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
Filling in the sun roof, and then the painting begins.....
- Attachments
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- IMG_0920.jpg (65.77 KiB) Viewed 14668 times
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- roll cage painted first
- IMG_0941.jpg (84.23 KiB) Viewed 14668 times
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- ....then mask up the roll cage and begin with the interior
- IMG_0953.jpg (73.61 KiB) Viewed 14668 times
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- IMG_0966.jpg (69.72 KiB) Viewed 14668 times
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
Painting the underside
- Attachments
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- IMG_0978.jpg (69.13 KiB) Viewed 14667 times
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- IMG_0988.jpg (78.96 KiB) Viewed 14667 times
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- IMG_0984.jpg (80.86 KiB) Viewed 14667 times
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
Painting
- Attachments
-
- Engine Bay
- IMG_0961.jpg (75.47 KiB) Viewed 14666 times
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- Tim Bradham
- Posts: 47
- Joined: Thu Aug 29, 2013 12:51 pm
- Location: Fayetteville, N.c.
- Contact:
- hornhospital
- Platinum Member
- Posts: 2929
- Joined: Sun Jul 11, 2010 6:46 pm
- Location: Silverhill, AL
- Contact:
Also, I'd be interested in some details on the cage if you have any!
http://www.Drive4Corners.com
'79 635CSi Revival
'80 635CSi
'83 633CSi Callaway Turbo continued as 1988 535is Turbo
SOLD: '81 635CSi/A
'79 635CSi Revival
'80 635CSi
'83 633CSi Callaway Turbo continued as 1988 535is Turbo
SOLD: '81 635CSi/A
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
Hi Guys, please be patient regarding the dash repairs. I will come back to you with that. I need to take a pic of the rubber product I used.
I basically cut the cracks wider and at least 10mm deep to get rid of any curling of the skin and allow the filler product to have an anchor.
Bear in mind that the dash no longer has the leather look. I used my own paint technique with a flex agent added.
....Will give more details later. Cheers for now, Peter
I basically cut the cracks wider and at least 10mm deep to get rid of any curling of the skin and allow the filler product to have an anchor.
Bear in mind that the dash no longer has the leather look. I used my own paint technique with a flex agent added.
....Will give more details later. Cheers for now, Peter
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
This is what I'm heading for....
- Attachments
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- this is what it must look like......
- IMG_1196.jpg (76.93 KiB) Viewed 14047 times
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- E28 struts, E46 discs(Rotors)
- IMG_1103.jpg (64.63 KiB) Viewed 14047 times
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- Fuel Tank under construction
- IMG_1180.jpg (70.57 KiB) Viewed 14047 times
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- FuelTank
- IMG_1185.jpg (63.87 KiB) Viewed 14047 times
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
Getting on with the paintwork.....
- Attachments
-
- Bumper bits, stripped of chrome , primed and ready for colour...
- IMG_1259.jpg (79.82 KiB) Viewed 14046 times
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- Bumper bits
- IMG_1163.jpg (71.41 KiB) Viewed 14046 times
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- front spoiler
- IMG_1297.jpg (62.76 KiB) Viewed 14046 times
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- IMG_1176.jpg (81.01 KiB) Viewed 14046 times
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
Fitting the mechanicals
- Attachments
-
- motor first....
- IMG_1216.jpg (72.01 KiB) Viewed 14044 times
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- IMG_1221.jpg (81.06 KiB) Viewed 14044 times
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- IMG_1224.jpg (79.05 KiB) Viewed 14044 times
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- IMG_1237.jpg (88.87 KiB) Viewed 14044 times
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
More Mechanicals........
- Attachments
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- Drive Shafts in, Propshaft in....
- IMG_1255.jpg (67.57 KiB) Viewed 14421 times
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- IMG_1149.jpg (55.23 KiB) Viewed 14421 times
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- Brake Master cylinder and hydraulic booster in place.
- IMG_1161.jpg (72.33 KiB) Viewed 14421 times
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- IMG_1151.jpg (61.29 KiB) Viewed 14421 times
Last edited by peterpilot on Sat Sep 05, 2015 5:49 am, edited 1 time in total.
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
Cluster.....
- Attachments
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- IMG_1201.jpg (68.56 KiB) Viewed 14419 times
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- cluster complete...
- IMG_1249.jpg (66.17 KiB) Viewed 14419 times
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- Dash complete
- IMG_1204.jpg (72.05 KiB) Viewed 14419 times
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- IMG_1168.jpg (70.85 KiB) Viewed 14419 times
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
Getting there......
- Attachments
-
- IMG_1176.jpg (81.01 KiB) Viewed 14416 times
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- IMG_1200.jpg (62.41 KiB) Viewed 14416 times
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- IMG_1291.jpg (65 KiB) Viewed 14416 times
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- IMG_1286.jpg (80.3 KiB) Viewed 14416 times
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
Final stages
- Attachments
-
- IMG_1310.jpg (68.11 KiB) Viewed 14414 times
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- IMG_1301.jpg (64.22 KiB) Viewed 14414 times
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- IMG_1308.jpg (65.95 KiB) Viewed 14414 times
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- IMG_1294.jpg (66.38 KiB) Viewed 14414 times
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
- peterpilot
- Posts: 122
- Joined: Wed Apr 13, 2011 8:41 am
- Location: Johannesburg South Africa
My Jagermeister replica Race Car Project
Getting ready for 30th August BMW Annual Club Cponcourse.
- Attachments
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- Decals going on .....
- IMG_1312.jpg (76.31 KiB) Viewed 14411 times
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- IMG_1316.jpg (77.01 KiB) Viewed 14411 times
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- IMG_1327.jpg (64.85 KiB) Viewed 14411 times
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- IMG_1325.jpg (68.11 KiB) Viewed 14411 times
1981 635 CSI Euro Manual
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS
1985 635 CSI Euro Manual
1998 540 I Steptronic
2004 K1200 RS