1985 EURO 635 CSI Diamantschwarz

Document your Sixer project here.

Moderators: GRNSHRK, ron, bfons

RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

635sharknose wrote: Sat Dec 25, 2021 10:15 am
MarieMotors wrote: Sat Dec 25, 2021 2:28 am Wow, great work! This is going to look 10/10 when you’re done.

I need to learn how to fix my own dented kidneys.
Welcome on BC Mariemotors, love your Instagram. :D
Thanks thanks \:D/
1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

Update:
engine, coolant, brake fluid were replaced.
Fan clutch, ignition wires and spark plugs as well. Rear stabilizer links looked worn so I replaced them - rest of bushings will be checked at MOT and road test.

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Replaced rear brake hoses, custom rear silencer was made and installed - sound you can check on my Instagram profile. New rubber exhaust mounts were mounted as well.

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1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

My custom muffler compared to the original muffler.

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End  tips were designed to copy the original look just diameter is bigger - 60 mm.

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Final fitment.

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1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

Front sport seats were installed with adapters to fit e30 sport seats in e24.

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Adapters were made by us:
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1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
User avatar
Slownrusty
Posts: 617
Joined: Wed Apr 24, 2019 2:22 pm
Location: Houston, TX

Re: 1985 EURO 635 CSI Diamantschwarz

Post by Slownrusty »

Nice job with the muffler!! Great fab work.
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

Stealth look - adapters are hardly seen.

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Only customization needs it to cut off bottom attachments on sports seats.

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1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

New tires (on 8j 215/40 and 235/45 on 9J) were mounted on wheels and ceramic coat was applied on for longer lasting polish lips.

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Next on schedule is to install GAZ coilovers and after salt gets washed away and winter is over here MOT and first registration in Slovenia.
1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

Slownrusty wrote: Thu Feb 10, 2022 7:55 pm Nice job with the muffler!! Great fab work.
Thank you :!:
1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
User avatar
635sharknose
Posts: 513
Joined: Fri Sep 13, 2019 4:58 pm
Location: The Netherlands
Contact:

Re: 1985 EURO 635 CSI Diamantschwarz

Post by 635sharknose »

Those E30 seats look great! Nice adapters, did you design these yourself?
Paul
Image
Instagram: @635sharknose
1987 635CSi Bronzitbeige
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

635sharknose wrote: Fri Feb 11, 2022 7:03 pm Those E30 seats look great! Nice adapters, did you design these yourself?
Thanks Paul.
Yes I designed adapters.
1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

Coilovers mounted

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Wheels and stance check

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1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

Will need to set coilovers a bit higher and wheel alignment needs to be done

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1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

Some work was done. Was having problems with blower working only on max.

With help of this forum and post of Chris Wright http://bigcoupe.com/phpBB2/viewtopic.php?t=14791& I managed to troubleshot what is wrong.

Repaired heater blower transistor.

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Solved blowing issue but heater blower still didnt blow. Checked blower motor and find out it is dead. Replaced it with working one but still no blowing.
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Checked blower relay - was good.
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Poped out AC button and realized it is stuck on ON even if light is OFF. Because od that heater blower did not turn on only AC blower was blowing.
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Working fine now - happy.
1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
GRNSHRK
Platinum Member
Platinum Member
Posts: 3710
Joined: Thu Apr 08, 2004 3:24 pm
Location: Gilroy (SF Bay Area) CA

Re: 1985 EURO 635 CSI Diamantschwarz

Post by GRNSHRK »

Wow, great work :shock:

Detective :-"

She's looking great, really enjoying your continued posts with your progress =D>
:mrgreen:
Bobbo
1980 633 CSi Cypress Green/Pearl Beige
2017 X5 M Sport Xdrive 35i Carbon Black/Ivory White
2005 330 Ci ZHP Cabrio Imola Red/Bone/Black
Image
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

GRNSHRK wrote: Fri Mar 04, 2022 1:06 am Wow, great work :shock:

Detective :-"

She's looking great, really enjoying your continued posts with your progress =D>
Thanks for support =D>
1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

Small update.

Cold starts are horrible. That was not the case when I bought the car 2 years ago (hasn't been driven since only in and out from the garage) so I am hoping that once the car gets on the road the problem will be solved on its own (NOT). But I replaced thermotime switch anyway and result is same - crappy cold start. Will work on this once the car will be on the road but I suspect injectors.

I also replaced the outdoor temperature sensor - temperature works perfect now before it was always max. minus. And oil pressure switch on the pressure regulator unit was leaking on the plastic area so I replaced that as well.

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Adjusted ride height and hardness on coilovers - road test will show if I did the job.

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1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

Update.

Applied euro stripes 
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Drove car to the import office to get Slovenian homologation papers.Full tank of fresh gasoline and we were on the way.
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Car drives excellent, only I heard some squeaky noises from the rear axle. In the evening I lifted the car and investigated - the pitman arm on the driver's side was the suspect. I realized that the left/right side are the same so I switched sides and the squeaky sound moved to the other side. Suspect found so I will replace pitman arms on both sides.

5km after my first legal drive on the road, the water temperature indicator and consumption indicator died. I was nervous driving the car without knowing the water temperature... so my plans to drive the car this sunny weekend were gone. I took out the speedometer again and I suspect the ribbon cable is bad - will replace it and test it out. Already in the past I was repairing board circuit (due to battery spill) and eliminating batteries for service intervals.
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Car was a bit hard during the test drive so I also adjusted the hardness on coilovers. Until the next drive it is now time to get the speedometer working again.
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1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
Kuch569
Posts: 9
Joined: Sat Jan 08, 2022 12:52 am
Location: Sugar Grove, IL

Re: 1985 EURO 635 CSI Diamantschwarz

Post by Kuch569 »

Impressive work you’ve done and great results. I’ve got your cars brother and just posted some pictures.
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

Kuch569 wrote: Sat Mar 26, 2022 7:07 pm Impressive work you’ve done and great results. I’ve got your cars brother and just posted some pictures.
Thank you.
1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

After rpm still not working and for the 10th time taking out the speedometer I decided to buy a new SI board from Christov. With the new SI board and all new capacitors it works now I hope it stays this way for good.

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Time to put the car on the road and enjoy it.
1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

First Slovenian MOT. Took the e9 as well so the e24 had good company.

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Passing the MOT only observation was that the steering center tie rod has some "play" - will renew it.
1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

Photoshoot was done

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1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

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Attachments
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1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

Small update.

Clutch pedal was acting weird. Checked it out and saw that the output cylinder was leaking.
Replaced it and did a quick inspection of the engine bay.
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Alternator was hanging in one way causing the belt to rub in the water hose during vibrations.
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Replaced alternator bushings and new belts all okay now and since I put in a new hose as well I did coolant flush and a new water pump was installed.
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1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
RTHLSS1
Posts: 78
Joined: Sat Nov 05, 2016 12:26 pm
Location: Slovenia

Re: 1985 EURO 635 CSI Diamantschwarz

Post by RTHLSS1 »

Also winter is coming so slowly time will be to put the car away in storage.

Last fuel pump visit this year.
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1968 e10 2002
https://bit.ly/3hLf3M8
1972 E9 3.0 CSI
https://bit.ly/3hSy0ga
1985 E24 635 CSI
1988 E30 318is
1989 E30 M3
https://bit.ly/3ms7WLm
1990 E30 325i Mtech
1994 E36 M3
1995 E31 840i
2004 e46 M3
2011 335iS
1991 SL500
IG: @pod_rzaj
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